ATS Control Panel

A large machinery and equipment factory in Lebanon expressed to us the need for efficient management and stable operation of the power system to ensure that the factory's machinery and equipment will not stop suddenly due to power outages. Guozhiyun customized an ATS (automatic transfer switch) control cabinet for them to provide critical power protection.   When the main power supply fluctuates or fails, the Guozhiyun ATS control cabinet can automatically switch to the backup power supply at the fastest switching speed. After switching to the backup power supply, the ATS control cabinet continues to monitor and manage the backup power supply. It will adjust the load appropriately according to the capacity and characteristics of the backup power supply. If the backup power supply capacity is relatively small, the power supply to some non-critical equipment may be temporarily restricted to ensure the normal operation of critical production equipment. This fast and smooth switching capability effectively avoids the huge losses that may be caused by production interruptions, such as equipment damage, production schedule delays, and waste of raw materials.  

The generator ATS cabinet is a control cabinet for automatic transfer switchgear, which is used to realize automatic switching between diesel generator sets and mains power, ensuring that critical loads can continue to operate stably when power is interrupted. 1.composition： Control components and circuit breakers: ATS automatic switching cabinet consists of control components and circuit breakers, which can be manually or automatically controlled to switch on and off for power supply. PC-level and CB-level switch bodies: Switch bodies are divided into PC-level (integrated type) and CB-level (circuit breaker type). PC-level has a simple structure, small size, and fast switching function, but needs to be equipped with a short-circuit protection device; while CB-level is equipped with an overcurrent release and has a short-circuit protection function. Controller: The controller detects the working status of the monitored power supply and issues action instructions when a fault occurs to achieve automatic power switching. 2.Function： Fully automatic switching: ATS cabinet can realize fully automatic switching between mains power and generator sets, ensuring the continuity and reliability of power supply. Delay function: The system has a variety of delay functions, including mains power recovery delay, mains power failure confirmation delay, etc., to ensure the stability of the power supply system. Remote control, telemetry and telesignaling: Modern ATS cabinets can realize the remote control, telemetry and telesignaling functions of dual power supply switching, improving the convenience and accuracy of operation. 3.Applications： Important power-consuming places: ATS cabinets are particularly important in places with strict requirements on power supply, such as hospitals, data centers, industrial production lines, etc., to avoid losses caused by power outages. Unattended operation: ATS cabinet can realize unattended operation, automatically handle power switching, and reduce manual intervention and maintenance costs.   The generator ATS cabinet provides reliable power protection for key facilities through its advanced automatic control system and multiple protection mechanisms. When selecting and using the ATS cabinet, our company will fully consider its technical parameters, performance characteristics and maintenance requirements to ensure the efficient operation of the power system.

WHAT DOES A GENERATOR CONTROL PANEL DO? The generator control panel can essentially be seen as the user interface that allows operators to control the generator, as well as check on system diagnostics, overall functions, and current status of a generator. Generators are heavy pieces of machinery and like all heavy equipment, can be prone to overheating, fluctuations in speed, and can suffer from everyday wear & tear, engine fatigue, or be affected by ambient temperatures and climate. Critical functions include protecting your generator’s engine by monitoring oil pressure, coolant temperature, and automatically shutdown the generator engine to prevent irreparable or costly damage. HOW DOES A GENERATOR CONTROL PANEL WORK? Generator control panels contain a microprocessor that can process and manipulate input from sensors to help provide feedback to the genset to monitor itself and manage any processes that come about. A common feedback setting would be temperature. When the generator engine begins to reach temperatures meet or exceed to temperature sensor setting, the generator could be prompted to shutdown automatically to prevent damage. Generator control panels are often paired together with an Automatic Transfer Switch (ATS). An ATS will prompt the generator to kick in seconds within the event of power loss due to power outage. Once power is restored from the main power grid, the generator will be prompted to shut off, as service from the main grid will resume. This is simply due to the fact that because the ATS is connected to the main grid, the ATS can detect an outage and signal the control panel to start the generator without the need to manually start the generator. Without an ATS (Automatic Transfer Switch), you will need staff on-site to manually flip the switch on the generator controls to run the generator in the event of a power outage and must also manually turn off the generator once power is restored. Failure to turn off the generator after power to the main grid is restored can cause an effect called back feeding, which can be lethal to any electricians that are working on the power lines. POTENTIAL BENEFITS OF GENERATOR CONTROL PANELS Generator control panels offer a variety of benefits, including： Error elimination: A generator control panel helps eliminate operating errors. Increased efficiency: Improved generator control can help your generator run more efficiently. Improved safety: Current and volt supervision support safer operation. Fewer costs: Enhanced generator control will help lower generator upgrade frequency as well as maintenance and operation costs. Enhanced reliability: Being able to monitor generator function and perform event analysis can yield insight on making your generator more reliable.

The working principle of the ATS control cabinet is to monitor the status of two power supplies, usually including main power supply (such as mains power) and backup power supply (such as generator). When the main power supply is normal, the ATS cabinet connects the load to the main power supply; once the main power supply is interrupted or fails, the ATS cabinet automatically switches the load to the backup power supply to ensure the continuity and reliability of power supply. When the main power supply returns to normal, the ATS cabinet will automatically switch the load back to the main power supply and stop the backup power supply.   The main components of the ATS cabinet include control components and circuit breakers, which can achieve fast and smooth power conversion and avoid power interruption caused by power switching. This kind of equipment is particularly important in power systems with strict requirements on power interruption, such as critical facilities such as hospitals and data centers, because these places require uninterrupted power supply to ensure normal operation and safety.   The ATS cabinet is simple in design and easy to operate, and can realize unattended automatic switching function. Depending on the application requirements, ATS cabinets can also be equipped with manual operation options to allow for human intervention in special circumstances. In addition, to ensure safe and reliable operation, ATS cabinets are usually equipped with short-circuit protection devices and other safety features.    

An electrical control panel is a device used for centralized management and control of power systems, typically used in power plants, substations, or industrial control systems. Its design and functionality typically include the following aspects: 1. Size and structure: Determine the overall size and structural type of the control panel based on operational requirements and the size of internal electrical components. In non special circumstances, the overall cabinet size of the electrical control panel should comply with the basic structural dimensions and series. 2. Control method: The control method of the components inside the electrical cabinet is related to the system, which may include the on/off mode of power supply and distribution, the control method of the motor, and the start stop control of the self-contained generator. Many electrical cabinets use PLC (Programmable Logic Controller) for control. 3. Protection function: The PLC control cabinet has protection functions such as overload, short circuit, and phase loss, which can complete equipment automation and process automation control, achieve network functions, and have stable performance, scalability, and strong anti-interference. 4. Components: Control cabinets usually include switchgear, measuring instruments, protective appliances, and auxiliary equipment, which are assembled in enclosed or semi enclosed metal cabinets according to electrical wiring requirements. The layout of the control cabinet should meet the requirements of normal operation of the power system, be easy to maintain, and ensure the safety of personnel and surrounding equipment. 5. Operation and maintenance: The design of the control cabinet should be easy to operate and maintain, such as the height of the cabinet door, the thickness of the installation plate, and the configuration of locks, which are all factors that need to be considered during the design. In summary, in practical applications, the design and manufacturing of electrical control panels need to follow relevant standards and specifications to ensure their reliability and safety. In addition, to adapt to different industrial applications, electrical control panels can be customized according to user needs to meet specific functional requirements.