• Comprehensive Guide to PLC Control Cabinets
    Comprehensive Guide to PLC Control Cabinets Jan 13, 2025
    PLC control cabinet, also known as programmable logic controller control cabinet, is an indispensable part of industrial automation. It receives signals from various sensors and input devices, uses its built-in programmable logic controller (PLC) for signal processing and judgment, and controls output devices to achieve automated control of machinery or process.     Design principles of PLC control cabinet:     1. Security   Ensure that all electrical components comply with relevant safety standards.   Set up emergency stop buttons and protective circuits to prevent misoperation and accidents.   2. Reliability   Choose high-quality electrical components and materials.   Design redundant systems to improve the overall reliability of the system.     3. Standardization     Follow international and domestic electrical design standards.   Use standardized components and interfaces for easy maintenance and upgrades.   4. Efficiency   Optimize electrical layout to reduce line length and complexity.   Choose appropriate PLC and expansion modules to improve processing speed and response time.                        What are the application areas of PLC control cabinets?   Manufacturing industry: In industries such as automobile manufacturing, machinery manufacturing, and electronics manufacturing, PLC control cabinets are used to control and monitor various equipment and processes, including robots, assembly lines, conveyor belts, furnaces, etc.   Industrial Automation: As the core component of industrial automation, PLC control cabinets are used to control and monitor various equipment and systems in factories, such as motors, sensors, valves, hydraulic systems, etc. Through programming, automation and centralized control are achieved, improving production efficiency and quality.   Water treatment and sewage treatment: PLC control cabinets are used to monitor and control the water treatment process, including the control of equipment such as pumps, filters, valves, as well as the monitoring of parameters such as water quality, flow rate, and pressure, to ensure the stable operation and performance of the water treatment process.   Energy and power industry: In the energy and power industry, PLC control box are used to monitor and control power generation, transmission, and distribution systems, including control of generators, transformers, switchgear, etc., and monitor parameters such as voltage, current, power factor, etc., to improve the efficiency and reliability of energy and power systems.   Chemical and pharmaceutical industries: PLC control panel are used to control and monitor various chemical reactions and production processes, including the control of equipment such as mixers, reactors, and reactors, as well as the monitoring of parameters such as temperature, pressure, and concentration, to ensure the safety and stability of chemical and pharmaceutical processes.   Food and beverage industry: In the food and beverage industry, PLC control cabinets are widely used to control and monitor production processes, such as controlling equipment such as mixers, heaters, filling machines, as well as monitoring parameters such as temperature, pressure, pH, etc., to ensure hygiene and quality in the food and beverage production process.   Environmental Protection: PLC control cabinets are used to control and monitor environmental facilities and treatment systems, such as sewage treatment plants, garbage incineration plants, waste gas treatment equipment, etc., and monitor parameters such as pollutant concentration, temperature, humidity, etc., to ensure the operation and treatment effectiveness of environmental protection facilities.   Transportation: PLC control cabinets can be used for control systems in rail transit such as subways and high-speed trains, as well as for automated control of traffic signal lights and monitoring systems, ensuring safe and smooth traffic.   Other fields: PLC control cabinets are also used in multiple heavy and light industries such as steel, petroleum, chemical, power, building materials, papermaking, environmental wastewater treatment, as well as cultural and entertainment industries. In addition, it can also be used for various occasions such as data acquisition, signal monitoring, and network communication.                      Daily maintenance and upkeep of PLC control cabinet   1. Regular inspection   Regularly check the status of electrical components and replace damaged or aged parts in a timely manner.   Check if the wiring is loose and ensure a reliable connection.     2. Cleaning and maintenance   Regularly clean the dust and debris inside and outside the control cabinet to prevent dust accumulation and poor heat dissipation.   Check if the radiator is working properly and clean or replace it if necessary.     3. Software maintenance   Regularly backup PLC programs and data to prevent data loss.   Adjust and optimize control programs based on actual operating conditions to improve system performance.     4. Safety inspection   Regularly check whether the safety circuit and emergency stop device are working properly.   Ensure that all safety measures are in place to prevent the occurrence of safety accidents.  
  • ATS cabinets customized by Guozhi Cloud for Argentine agricultural ranches
    ATS cabinets customized by Guozhi Cloud for Argentine agricultural ranches Jan 13, 2025
    In the vast land of Argentina, agriculture and animal husbandry are not only important pillars of the national economy, but also the source of livelihood for countless families. However, with the progress of the times and the development of technology, traditional agricultural and animal husbandry production methods are facing many challenges, especially in areas such as cleaning, disinfection, and pet bathing. How to achieve efficient, environmentally friendly, and sustainable operations has become an urgent problem for the industry to solve. It is in this context that the ATS cabinet tailored by Guozhi Cloud for Argentine agricultural ranches has emerged. It not only brings revolutionary changes to the cleaning of agriculture and animal husbandry, but also injects new vitality into the field of pet bathing.       ATS cabinet, also known as automatic transfer switch cabinet, is a highly integrated and intelligent electrical control equipment. In the production process of agricultural and animal husbandry cleaning agents and disinfectant water, ATS cabinets have demonstrated their unparalleled advantages. It can precisely control the proportion of various chemical raw materials, ensuring that each drop of cleaning or disinfecting water reaches the optimal ratio effect, thereby effectively improving the efficiency of cleaning and disinfection. At the same time, ATS cabinets also have the ability to reduce the demand for raw material storage space. By optimizing the use and management of raw materials, the utilization rate of raw materials has been significantly improved, inventory costs have been reduced, and tangible economic benefits have been brought to the enterprise.                                    It is worth mentioning that ATS control cabinets also have excellent performance in simplifying operation processes and reducing manual intervention. It can monitor production progress in real time, automate the entire process from raw material storage, proportioning to finished product output, greatly reducing the labor intensity of workers and improving production efficiency. This intelligent production mode not only helps reduce energy consumption and waste generation, meets environmental requirements, but also contributes to the sustainable development of agriculture and animal husbandry production.       In the field of pet bathing, ATS cabinets have also demonstrated their unique value. With the increasing emphasis on pet health and hygiene, the pet bathing market is showing a thriving trend. However, traditional bathing methods often have problems such as low efficiency and resource waste. The introduction of ATS cabinets panel has completely changed this situation. It can automatically dispense the most suitable bath solution according to the needs and characteristics of different pets, not only ensuring the bathing effect, but also greatly improving the efficiency and experience of bathing.                  What is the function of ATS controller?   Power status monitoring: The ATS controller can monitor the status of the main and backup power sources in real time, including parameters such as voltage, current, frequency, etc. When the main power supply malfunctions (such as voltage drop, complete power outage, or frequency deviation), the controller can quickly detect these abnormal situations.     Automatic power switch: After detecting a main power failure, the ATS controller will automatically issue instructions to start the motor drive switch to switch from the main power supply to the backup power supply, and vice versa. This process is usually completed within a few seconds to ensure the continuous operation of the electrical equipment.     Manual operation mode: In addition to automatic switching, the ATS controller also allows users to switch power through manual operation mode when necessary. This flexibility allows users to control the power supply according to their actual needs.   Display and Communication: The ATS controller can display the system's working status and fault information, making it convenient for users to understand the system's operating status. At the same time, it also provides remote control interfaces and communication functions, such as RS232/RS485, Ethernet, etc., to achieve remote monitoring and management.     Protection function: Some ATS controllers also have overload protection and short circuit protection functions, which can timely cut off the power supply in case of circuit abnormalities, preventing equipment damage and safety accidents.     History recording and analysis: The ATS controller can record historical switching events and fault events, facilitating users' subsequent analysis and maintenance. These data can help users understand the operating trends and potential issues of the system, so as to take preventive measures in advance.  
  • Guozhiyun reveals ultrasonic power cabinet
    Guozhiyun reveals ultrasonic power cabinet Jan 06, 2025
    Ultrasonic power cabinet is a key device that converts electrical energy into ultrasonic energy, widely used in various occasions that require high-frequency vibration energy. It converts mains electricity into high-frequency AC signals of specific frequency and power through advanced power electronics technology, providing stable and efficient energy support for ultrasonic transducers.   What is the working principle of ultrasonic power cabinet?     Electricity conversion: The ultrasonic power panel first converts the mains power into low voltage and high current suitable for the operation of ultrasonic equipment through a transformer. The rectifier then converts AC power to DC power to ensure stable power supply. Finally, power amplifiers use MOSFETs or IGBTs to amplify electrical energy and supply it to ultrasonic devices.   Frequency matching: The signal generator generates specific frequency signals ranging from 20KHz to 100KHz or higher, and ensures efficient transmission of electrical energy to the ultrasonic transducer through a matching network.   Control feedback: The feedback loop of the ultrasonic power cabinet panel provides output power signals and frequency tracking signals to stabilize the output power and ensure that the generator operates at its optimal state.     Ultrasonic power cabinets have the characteristics of high efficiency, energy saving, stable performance, and convenient operation. They are indispensable and important equipment in modern industrial production, medical and health care, environmental governance, and other fields. Let's learn together about the characteristics and advantages of using ultrasonic power cabinets?   High efficiency: The ultrasonic power cabinet can efficiently convert electrical energy into mechanical energy, with an energy conversion efficiency of over 90%. This efficient energy conversion method greatly reduces energy waste and improves equipment efficiency.   Precise control: By adjusting parameters such as voltage, current, or frequency, the ultrasonic power cabinet can precisely control the ultrasonic waves it generates.   High safety: During use, the ultrasonic power cabinet will not produce harmful substances and will not cause pollution to the surrounding environment.   High reliability: The materials and processes used in the ultrasonic power cabinet are very advanced, so its reliability is very high. During use, if a malfunction occurs, only simple repairs or replacements are needed.   Environmental protection and energy conservation: While pursuing high efficiency, ultrasonic power cabinets also pay attention to environmentally friendly and energy-saving design. By optimizing circuit design and adopting new materials, equipment energy consumption can be reduced and energy conversion efficiency can be improved, which meets the needs of the current global energy crisis and environmental pressure.            
  • Application and Innovation of Generator Synchronization Panel in Automation Electrical Industry
    Application and Innovation of Generator Synchronization Panel in Automation Electrical Industry Jan 03, 2025
    What is a generator synchronization panel?   Generator synchronization panel is a device used in power systems to control synchronous operation of generator sets. It ensures safe and efficient power transmission by monitoring and adjusting the voltage, frequency, and other parameters of the generator to ensure that it is on the same frequency and phase as the power grid.   Synchronous generator is an important equipment in the power system, and its operating principle is to convert mechanical energy into electrical energy. The rotor speed of a synchronous generator is synchronized with the grid frequency, and a magnetic field is generated through DC excitation to synchronize the magnetic fields of the rotor and stator, thereby inducing electromotive force in the stator coils and outputting electrical energy.   How to synchronize the generator?   1. Direct parallel method: To run multiple generators of the same type and parameters in parallel, it is necessary to maintain the synchronous operation status of each generator.   2. Inverter regulation method: Use an inverter to control the power output of each generator, so that the voltage and frequency output of each generator are consistent.   3. Large capacitor balancing method: Use large capacitors in parallel to run at the output terminals of each generator to balance the output voltage of each generator.   4. Line matching method: Install matching lines in the output lines of synchronous generators to increase the capacity and stability of the lines.       What are the application areas of generator synchronization panels?     The application fields of generator synchronization panels are very wide, and we will take you to deeply understand the specific applications and importance of generator synchronization panels in different fields.   Wind power generation: In wind power generation, due to the instability of wind speed, generators need to be frequently connected or disconnected from the grid. An efficient synchronization panel can quickly adjust the status of the generator, reduce the impact on the power grid, and improve energy utilization efficiency.   Hydroelectric power generation: Hydroelectric power plants control the amount of electricity generated by regulating water flow, and synchronous panels ensure that the generator can stably synchronize with the grid at different water flow rates.   Solar power generation: Solar power generation systems need to adjust their output according to changes in sunlight intensity, and synchronous panels help achieve efficient integration with the power grid.   Diesel power generation: Diesel generator sets need to be synchronized with the power grid during start-up and shutdown, and the synchronization panel provides necessary control functions.   Motor control: The synchronization panel plays an important role in motor control, as it can control the rotational speed and phase of the motor to synchronize with other devices.   Industrial production: In industrial production processes that require precise collaborative control, synchronous panels can improve production efficiency and product quality.   Power system monitoring: Synchronization panel is an important monitoring device in the power system, which provides a visual way to monitor and control the operation of generators.   Substation automation: In the substation automation system, the synchronization panel is used to display the operating status of the units and the working parameters of the power generation equipment, as well as to monitor and control the units.     With the development of smart grids and the widespread application of renewable energy, the technology of generator synchronization panels is also constantly advancing. The future synchronization panel will be more intelligent and automated, with better data processing capabilities and higher response speed. They will adopt more advanced algorithms and communication technologies to achieve more precise control and adapt to the complex and ever-changing power grid environment. In addition, with the strengthening of environmental regulations, the role of synchronous panels in reducing energy consumption and emissions will become more prominent.  
  • Guozhiyun customizes water pump frequency conversion cabinets for old customers
    Guozhiyun customizes water pump frequency conversion cabinets for old customers Dec 31, 2024
    We are pleased to announce that the customized water pump frequency conversion cabinet project by Guozhiyun for our old customers has been successfully completed! This carefully designed frequency conversion cabinet can intelligently adjust the motor speed according to the actual load changes, thereby helping users achieve more efficient and energy-saving goals.   This not only marks another important milestone in our technological innovation, but also reflects our commitment to continuously focusing on and meeting customer needs. Through this collaboration, we look forward to providing customized solutions for more customers in the future and jointly promoting green and sustainable development.                             What is a variable frequency pump?   Variable frequency drives (VFDs) can flexibly adjust flow and pressure according to actual needs. By precisely controlling the power frequency supplied to the pump or fan, VFD not only ensures efficient operation of the system, but also significantly reduces energy consumption.   Flexible adjustment of flow and pressure: Variable frequency drives (VFDs) can dynamically adjust flow and pressure according to actual needs, ensuring efficient operation of the system under different operating conditions.   Precise control of power frequency: By precisely controlling the power frequency supplied to the pump or fan, VFD achieves precise adjustment of motor speed.   Energy saving advantages in water pump systems: As water pumps typically consume a large amount of electricity, the application of VFD can significantly reduce this energy consumption, helping to reduce carbon emissions and improve environmental benefits.   Significant cost savings: The use of VFD not only reduces energy consumption, but also reduces equipment maintenance costs and downtime.                                                            What is a VFD in a water system?   Variable frequency drives (VFDs) play a crucial role in modern industrial and civilian facilities. They can flexibly adjust the flow or pressure according to actual needs, and ensure efficient operation of the system under different working conditions by precisely controlling the power frequency supplied to the pump or fan.   The use of VFD pumps can achieve significant energy-saving effects, bringing considerable cost savings and environmental benefits to enterprises. This intelligent solution is gradually becoming an indispensable part of many industries pursuing sustainable development goals.    
  • Argentina Water Inspection Air Pump Control Cabinet Project
    Argentina Water Inspection Air Pump Control Cabinet Project Nov 19, 2024
    Introduction:   Efficient and automated solutions are transforming agricultural practices globally. A recent project spearheaded by Guozhiyun showcases this shift through the development of seven customized water detection and air pump control cabinets for Argentinian customers. These control systems are specifically designed to improve efficiency in cleaning and disinfecting pastures, offering a modern approach to resource management. Let’s delve deeper into the functionality, benefits, and applications of these innovative control cabinets.      What is the Water Inspection Air Pump Control Cabinet?   The water inspection air pump control cabinet is a centralized system engineered to regulate and monitor the flow of air and water in agricultural and industrial settings. Its primary purpose is to:   Enhance operational safety by preventing manual errors. Simplify maintenance through fault self-diagnosis functions. Improve efficiency by automating processes like aeration, liquid extraction, and bottling. In wastewater treatment, for example, the controlled introduction of air aids in the biological decomposition of pollutants, making this equipment an essential component for effective water treatment. By integrating cutting-edge automation and real-time monitoring features, these cabinets deliver reliable and energy-efficient performance.   What is the Purpose of the Pump Controller?   A pump controller plays a pivotal role in ensuring the optimal performance of industrial and agricultural water systems. Here’s what it does:   Precision Management: It adjusts water flow and pressure to meet system requirements. Energy Savings: Advanced controllers optimize energy usage, significantly reducing operational costs. Sustainability: By improving response speed and minimizing waste, pump controllers support sustainable development goals. Industries like manufacturing, mining, and wastewater treatment rely heavily on these controllers to maintain smooth and efficient operations.    How Does a Water Pump Work?   The operation of a water pump is largely controlled by a pressure switch, a critical component that regulates the pump based on pressure changes in the system:   When Pressure Drops: The switch detects a lower-than-preset value, triggering the pump to activate. This restores water pressure and keeps the system functional. When Pressure Rises: Upon reaching the upper limit, the switch stops the pump to avoid over-pressurization and potential damage. This automatic adjustment not only enhances safety but also ensures long-term equipment durability and cost efficiency.
  • Multi-unit synchronous parallel control cabinet
    Multi-unit synchronous parallel control cabinet Nov 01, 2024
    When the power demand exceeds the power supply capacity of a single generator set, multiple generator sets need to be operated in parallel to meet the power demand. Parallel cabinets can effectively connect multiple generator sets in parallel to supply power to the load together. By connecting multiple generator sets in parallel through parallel cabinets, a more stable power grid can be formed and the power supply quality can be improved. By using parallel cabinets to realize the parallel operation of multiple generator sets, the output power of the generator sets can be flexibly adjusted according to the load demand, thereby achieving energy saving. The parallel operation of multiple generator sets can also reduce the emissions of a single generator set, which is beneficial to environmental protection. The Guozhiyun parallel cabinet is a cabinet that synchronizes two or more generators to the same busbar through an automatic electronic control device. The power is distributed through a power balancer and an automatic voltage stabilizer. The parallel cabinet has all the functions of automatic monitoring, including manual/automatic start selection, fully automatic parallel closing, automatic average active load, load imbalance ratio adjustment, etc. It is suitable for occasions with high requirements for power stability, such as hospitals, data centers, industrial production lines, etc.
  • New product waterproof and dustproof high quality outdoor distribution box
    New product waterproof and dustproof high quality outdoor distribution box Oct 29, 2024
    Outdoor distribution boxes are widely used in various outdoor occasions, such as construction sites, parks, road lighting, billboards, etc. On construction sites, it provides a stable power supply for various construction equipment to ensure the progress of the project.   The outdoor distribution box has excellent waterproof and dustproof performance, which can effectively protect the internal electrical equipment in bad weather and environment, and ensure the stable operation of the power system. It is made of sturdy and durable materials, has good weather resistance and impact resistance, and can resist the erosion of external factors for a long time. At the same time, the structure design of the outdoor distribution box is reasonable, which is easy to install and maintain, and can meet the power distribution needs of various outdoor scenes. In addition, it also has good heat dissipation performance, which can effectively reduce the temperature of the equipment and extend the service life.     As an important device in the power system, the outdoor distribution box has various functions. It is mainly used for power distribution and management in outdoor environments, and can effectively control, protect and monitor the circuit. Through internal circuit breakers, leakage protection switches and other electrical components, the outdoor distribution box can manually or automatically connect or disconnect the circuit to meet the power needs of different equipment. At the same time, it also has overload, short circuit, leakage and other protection functions, which can quickly cut off the power supply when a circuit fails to protect the safety of equipment and personnel.  
  • Undertake the Philippines soft start water pump project
    Undertake the Philippines soft start water pump project Oct 21, 2024
    Today, we received a favorable comment from a Philippine customer two years ago. The customer had previously ordered a soft start control cabinet from us for use on flood control pumps. After two years of testing, the product did not have any defects and was highly recognized by the customer. Two years ago, this customer told us that he was deeply troubled by floods due to climate problems in the Philippines. At the same time, local industrial infrastructure projects often face power fluctuations and shock problems when equipment is started. Guozhiyun designed a soft start control cabinet based on the needs of Philippine customers. The shell is made of all stainless steel and is durable and adaptable to the local humid climate. The soft start cabinet can achieve smooth starting of the load, reduce the starting current, and reduce the impact of the motor on the motor and the power grid due to the large current when the motor starts, thereby improving the quality of electricity and saving energy. The customer used this soft start cabinet on the flood control pump, which improved the flood control capability and solved the problem of floods caused by electricity for the customer. This type of control cabinet is not only used for flood drainage, but also for water supply, sewage treatment, exhaust and other system control.      
  • Intelligent capacitor compensation cabinet reactive power compensation device
    Intelligent capacitor compensation cabinet reactive power compensation device Oct 10, 2024
    Guozhiyun solved the problem of power load fluctuation and substandard power factor for customers in Thailand all year round. A set of capacitor compensation cabinets was customized and designed. Capacitor compensation cabinets can reduce reactive current in the power system. These reactive currents are exchanged back and forth between the power source and the load, occupying the capacity of the power grid and reducing the power supply capacity of the power supply equipment. By compensating for reactive current, the overall power factor is improved. When the power factor is close to 1, the reactive power flow in the power grid is reduced, the line loss is reduced, the operating efficiency of the equipment is improved, and the electricity cost is reduced accordingly. Main features of Guozhiyun capacitor compensation cabinet: High Efficiency: Adopting well-known brand capacitors and advanced control algorithms to ensure high efficiency power factor correction. Intelligence: Integrated intelligent monitoring system, real-time monitoring of power system status, fault warning and data analysis Durability: Guozhiyun's capacitor compensation cabinet has a compact design, easy installation, low maintenance cost, and is suitable for automation companies of all sizes.    
  • Power distribution project for large machinery and equipment factory in Lebanon
    Power distribution project for large machinery and equipment factory in Lebanon Sep 30, 2024
    A large machinery and equipment factory in Lebanon expressed to us the need for efficient management and stable operation of the power system to ensure that the factory's machinery and equipment will not stop suddenly due to power outages. Guozhiyun customized an ATS (automatic transfer switch) control cabinet for them to provide critical power protection.   When the main power supply fluctuates or fails, the Guozhiyun ATS control cabinet can automatically switch to the backup power supply at the fastest switching speed. After switching to the backup power supply, the ATS control cabinet continues to monitor and manage the backup power supply. It will adjust the load appropriately according to the capacity and characteristics of the backup power supply. If the backup power supply capacity is relatively small, the power supply to some non-critical equipment may be temporarily restricted to ensure the normal operation of critical production equipment. This fast and smooth switching capability effectively avoids the huge losses that may be caused by production interruptions, such as equipment damage, production schedule delays, and waste of raw materials.  
  • Malaysia villa supporting equipment distribution cabinet project
    Malaysia villa supporting equipment distribution cabinet project Sep 29, 2024
    Guozhiyun customized a complete set of power distribution cabinets for the villa project in Malaysia. Guozhiyun customized the design based on the characteristics of the villa building, including the main power distribution cabinet and 32 branch sub-distribution cabinets. We specially designed the "rib connection method" for the main power distribution cabinet. Guozhiyun customized a complete set of power distribution cabinets for the villa project in Malaysia. In the design of power distribution for villas in Malaysia, we took into account the decentralized and seasonal characteristics of villa buildings and the three-phase power supply requirements for indoor villas. In Malaysia, the low-voltage power distribution system adopts a frequency of 50Hz±1% and a voltage standard of 415V/240V. These electrical parameters all follow the IEC standard. Therefore, when designing a power distribution cabinet for a villa project in Malaysia, the design of the power distribution cabinet needs to meet these requirements. Guozhiyun customized the design of 32 sub-distribution cabinets including the main distribution cabinet and the side branches according to these requirements. We specially designed the "rib connection method" for the main distribution cabinet. This connection method ensures the safety of the power distribution system, while also taking into account the convenience of installation and maintenance. This connection method has the following advantages: 1. Reasonable structure: spacious wiring space, large volume, multi-layer protective partition, the main switch adopts multi-functional decorative panels, and the switch can be replaced at will. 2. Safe operation: multi-layer protective partitions isolate the operator from the live parts, and each layer of door panels is connected to the ground bar to ensure the safety of the operator. 3. Convenient disassembly and assembly: the box body and safety bracket, inner door, outer door, etc. can be separated and taken out at will. Let the box body be pre-buried first. Ensure the one-time installation of the components in the distribution box to avoid damage.  
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